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marque.com.au
AUTOMOTIVE NEWS SERVICE

LEANER, MEANER HOLDEN COMMODORE

By MURRAY HUBBARD
14 September 2009


Holden has struck the first blow in the race to make locally manufactured family cars leaner and meaner. This week it gave the Australian motoring media a preview of the all-new 3.0-litre V6 SIDI (Spark Ignition Direct Injection) engine, with impressive results. On a road test economy run between Melbourne and Albury one scribe’s Commodore used just 6.8 litres per 100 kilometres (41.5 miles per gallon) on one leg of the test. Others had consumption figures ranging from 7.1 to 7.9 L/100 km on the 400-kilometre road test.

The results lay down the gauntlet to Ford which is planning to install a turbocharged direct-injection four-cylinder global EcoBoost engine into its Falcon in 2011. It will be the first time since Holden released the 1981 VH Commodore with a 1.9-litre four-cylinder engine, that Commodore or Falcon buyers will have a four-cylinder option.

The Holden 3.0 V6 produces 190 kW of power at 6700 rpm, and 290 Nm of torque at 2900 rpm. Ford's EcoBoost four will reportedly put out 171 kW of power and 325 Nm of torque. The 3.0 V6 comes standard in Holden's entry-level Commodores: Omega and Berlina sedan and Sportswagon and replaces the 3.6-litre Alloytec V6 that put out 175 kW of power and 325 Nm of torque. Consumption drops from 10.6 litres/100km in the Omega to 9.3 litres/100 km over a combined city/urban and highway cycle, a significant saving.

A larger variant of the SIDI engine, a 3.6-litre power plant will be standard on Calais and Calais V-Series sedan and Sportswagon as well as SV6 sedan, Sportswagon and ute. The 3.6 engine – with 210 kW of power and 350 Nm of torque – will also be available on WM Statesman and Caprice.

But the new SIDI engines are only one part of the major upgrade of Holden's locally produced product. Both engines are matched to a new six-speed auto transmission – code named 6L50 – a small variant of the 6L80 transmission used in Holden's V8 range. In the entry-level Commodores it replaces the sluggish four-speed automatic and enhances fuel economy and performance. In this Commodore facelift all the changes, except for SIDI badging, are to the drive train.

Holden now has a policy of continual improvement and GM Holden president Alan Batey says the SIDI V6 engines have a lot of development room left to further improve economy and efficiency. For example in 2010 Holden will begin production of a Flex Fuel E85 ethanol-compatible SIDI V6.

Holden is the first local manufacturer to introduce direct-injection technology. Multi-point injectors provide direct injection into the combustion chambers, replacing the conventional port-injected engines that inject fuel into the intake port upstream of the intake valve. Direct injection allows a higher compression ratio which improves efficiency and performance. Less fuel is used to produce equivalent power. Holden did not release performance figures but the Omega sedan is around about half a second faster to 100 km/h and is believed to be around 7.7 seconds. This improvement is largely due to the new six-speed automatic transmission.

Significant weight reductions were achieved by using an all-aluminium block and cylinder head in the 3.0-litre SIDI engine, this includes an exhaust manifold that's integrated into the cylinder head – a first for Holden. The 3.6-litre SIDI engine has the same features as the 3.0-litre engine, but retains the Alloytec cast iron external manifold.

This engine is also being used by Cadillac CTS and SRX and twice been named in Wards Ten Best Engines.

From an Australian perspective the story is really about the 3.0-litre SIDI engine that occupies the engine bay of the volume-selling Omega and Berlina Commodores along with the six-speed auto transmission. The transmission gear changes from second to sixth gears and completed with a clutch-to-clutch action where an `on-coming' clutch is engaged and an `off-going' clutch is released to achieve the ratio change.

The SIDI V6 engine is tuned to idle at a very low 550 rpm, compared to 600 rpm in the current Alloytec V6, thus reducing fuel usage at idle.

The leaner and meaner Commodores benefit from a raft of other fuel-saving measures. A new high efficiency alternator is now smaller and lighter and helps improve fuel economy by reducing generator load. Regulated Voltage Control allows greater use of the battery as it monitors the state of charge, allowing power to be drawn from the battery rather than the alternator under some conditions.

GM Holden has introduced lower rolling resistance tyres from Bridgestone as standard on model year 2010 with 16 and 17-inch wheels – Omega, Berlina and Calais sedan and Sportswagon models and Statesman.

The combined effect of the improvements results in fuel savings between seven and 13 per cent across the VE Commodore and WM V6 SIDI range. CO2 emissions have been reduced by between seven and 12 per cent. GM Holden claim annual fuel savings of $325 for an Omega owner travelling 20,000 kilometres a year.

In general Commodore pricing remains the same apart from Omega and Berlina models that receive a $700 increase on rrp.

We were able to drive both the 3.0-litre SIDI V6 in a Berlina sedan automatic and 3.6-litre Calais V Sportswagon automatic at the launch in real world conditions from Melbourne to Lancefield and return.

We did not notice any discernible change to the cars' handling, but the improvement in engine performance and `note' inside the cabin were marked. Under a heavy right foot the engine emits a purposeful growl, unlike the 3.6 Alloytec which was more of an asthmatic wheeze. This new SIDI engine owes a lot to the new six-speed auto which is sublime and superbly matched to the smaller V6. The transmission when linked to the 3.0 V6 tends to hunt between fifth and sixth gear when under load, but the downshifts are barely noticeable. The larger 3.6 litre V6 tends to hold the gears due to its larger torque output. In 0-100 km/h tests in the 3.0 litre V6 the engine seems to be doing it easily, once again thanks to the new transmission. The word effortless comes to mind.

We also tested the critical 80 -120 km/h passing speed with once again little fuss. The new engine-gearbox combination is far superior to the old Alloytec linked to the four-speed. Pushing the Berlina hard we used 10.4 litres per hundred kilometres over 75 kilometres of hilly, winding roads. Our return to Melbourne in the heavy Calais Sportswagon was more leisurely and we used 8.7L/100 km without trying in real-world driving conditions. These are excellent figures.

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